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High-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion Design

High-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion Design

Product Details:
Place of Origin: Shanghai, China
Brand Name: Royal Way
Certification: ISO 9001
Model Number: Fig 602/1002/1502/2002/2202
Payment & Shipping Terms:
Minimum Order Quantity: 200PCS
Price: USD$0.2-$0.6/pc
Packaging Details: 40*40*40cm carton packing
Delivery Time: 7-15days according to the quantity of order
Payment Terms: T/T, Western Union, Paypal,Bank transfer
Supply Ability: 50000pcs per week
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Detailed Product Description
Product Name: Hammer Union Seal (Lip Seal) Material Grade: NBR, HNBR Or FKM Compounds; PTFE Construction Where Specified
Compatible Figure: Listed Figures Require Manufacturer And Groove Confirmation Available Sizes: 1", 2", 3", 4" (Standard Oilfield Sizes)
Working Pressure: Determined By Qualified Union Assembly And Service Conditions Hardness: Specified Compound Grade To Agreed Shore A Requirement
Service Environment: Define Fluid And Gas Exposure; Sour Service Requires Qualification Seal Design: Lip Profile Matched To Original Union Groove
Reinforcement Ring: Optional Brass Or Stainless Steel Backup Ring Temperature Range: Confirm Compound-specific And Assembly Operating Limits
Color Coding: Color Does Not Establish Material Or Pressure Rating Chemical Resistance: Review Compound Against Fluid Composition And Exposure
Manufacturing Process: High-precision Compression Vulcanization Brand Name: SHQN / Royal Way
Certification: ISO9001:2015 Certified Manufacturing Country Of Origin: China
Connection Type: Hammer Union Pipe Joints & Manifolds Function: Replacement Sealing In Serviceable Hammer Union Connections
MOQ: 200pcs Delivery Time: 7-15 Days
Shipping Method: Via Express/air/sea/car
Highlight:

High-Pressure 15

,

000 PSI Hammer Union Seal

,

Sour Gas Resistant Lip Seal

,

Anti-Extrusion Hammer Union Lip Seal

Replacement Hammer Union Seals for High-Pressure Pipe Fittings

Product Overview

Hammer union lip seals are replacement sealing components for flowline pipe fittings used in fracturing, cementing, acidizing and testing. Match the replacement profile to the existing union before installation. The seal supports fluid containment within a serviceable assembly; it does not establish the strength or pressure rating of the metal connection.

The existing product range lists Figure 602, 1002, 1502, 2002 and 2202 references. Select each replacement by the actual union model, nominal size, groove and required reinforcement. Different figures and manufacturers may require different profiles.

 

Technical Specifications & Material Selection

 

The following table compares material families for initial selection. Confirm compound grade, hardness and operating limits for the individual seal. PTFE is a polymer option with a different construction from molded elastomers.

Material Type Recommended Application Compound Operating Limits Key Benefits
NBR (Nitrile) Oil, water or hydraulic-fluid duty by specified NBR grade Confirm specified grade Select the NBR grade for the actual fluid, temperature and abrasive exposure.
HNBR (Hydrogenated Nitrile) Oil and mud duty; gas exposure requires review Confirm specified grade Grade-specific mechanical and heat performance; H2S suitability requires qualification.
FKM (Fluorocarbon) Hot-fluid or chemical duty by specified FKM grade Confirm specified grade Review grade for chemical formulation and temperature.
PTFE (Teflon) with Metal Insert Polymer sealing construction where specified Confirm specified grade Confirm polymer grade, insert arrangement and mating geometry.

 

Key Features & Advantages

  1. Precision Geometry: Match the lip profile and installed dimensions to the mating groove and original equipment drawing.

  2. Anti-Extrusion Design: Brass or stainless steel reinforcement may be specified where required by the original seal construction. Confirm its dimensions, retention method and position.

  3. Chemical Compatibility: Review the selected compound against fluid composition, concentration and exposure conditions.

  4. Replacement Fit: Confirm the figure, manufacturer and groove rather than assuming that visually similar seals are interchangeable.

  5. Compound Hardness: Specify the agreed Shore A grade for the elastomer and verify it against the service and groove requirements.

     

 

Application Environments

Typical replacement applications include:

  • Hydraulic Fracturing: Replacement sealing in approved flowline connections, with inspection for abrasive wear.

  • Well Testing: Seal replacement for the actual fluid, pressure cycle and equipment configuration.

  • Acidizing and Cementing: Select compounds for the chemical formulation and slurry exposure.

  • Manifold Systems: Identify each fitting separately when ordering replacement seals for mixed figure numbers.

     

 

Size Chart & Compatibility

The existing range lists nominal pipe sizes 1, 1-1/2, 2, 3 and 4 inches. These labels are not the measured seal dimensions; confirm the corresponding profile and groove.

  • 1", 1-1/2", 2", 3", 4"

  • Standard Service: Fig 100, 200, 206, 211, 400, 602, 1002.

  • Listed Figure References: Fig 1502, 2002 and 2202. Confirm the equipment service designation; the figure alone does not establish sour-service suitability.

     

 

FAQ: Critical Selection Guide & Troubleshooting

1. How do I choose between NBR and HNBR for my hammer union?

Compare NBR and HNBR grades using the service fluid, temperature cycle and mechanical duty. A general material name does not establish an operating limit or H2S qualification. Specify the compound on the order.

2. Why do my seals fail prematurely through "extrusion"?

Extrusion can relate to clearance, component wear, compound properties and loading. Inspect the groove and mating surfaces after depressurization. Use the original reinforcement configuration where specified; adding a ring cannot correct damaged metal parts.

3. Are your seals compatible with H2S (Sour Gas) service?

Provide the H2S content, other gases, pressure, temperature and decompression conditions for material review. Specify the required compound qualification and equipment acceptance criteria for the actual sour-service conditions.

4. What is the shelf life of these rubber seals?

Follow the supplied compound storage and inspection requirements. Keep seals protected from sunlight, ozone and contamination, record manufacture and batch dates, and inspect before use. Confirm the applicable shelf-life limit for the supplied grade.

5. Can I use your seals in cold weather environments?

Provide the minimum operating and installation temperatures for cold-service selection. Confirm low-temperature performance for the specified compound and assembly rather than relying on a generic NBR or HNBR range.

6. Do you support custom sizing or OEM branding?

Absolutely. As a direct manufacturer, we can produce seals based on your specific drawings or samples. We also offer private labeling and custom packaging for distributors.

 

Why Partner With Us?

  • Factory Direct Pricing: No middlemen, ensuring competitive rates for bulk orders.

  • Quality Assurance: ISO 9001 quality management supports manufacturing control. Agree the compound, dimensional checks and required inspection documents for the order.

  • Delivery: Confirm availability and lead time for the selected figure, size, compound and reinforcement.

  • Technical Support: Our engineers can help you select the exact elastomer for your specific well-site conditions.

     

Company and factory

Established in 2013 within the Shanghai Free Trade Zone, Qinuo is a high-tech enterprise specializing in rubber seal manufacturing for the Oil & Gas sector. We integrate R&D, production, and sales under our core philosophy: "Quality for Survival, Innovation for Development." This commitment has earned us recognition across global markets, where we currently promote our Royal Way and SHQN brands in the energy industry.

 

Qinuo provides professional design and production services for rubber parts, plastic components, and machined parts. Our solutions serve diverse sectors including oil & gas, automotive, home appliances, and industrial equipment. Guided by our principles of "High Quality, High Professionalism, High Efficiency," our dedicated team ensures excellence at every stage.

 

We operate two wholly-owned factories in Nantong City—strategically located just one hour from Shanghai Pudong Airport and Shanghai Port. Equipped with over 30 rubber vulcanization presses and supporting machinery, we produce more than 20 types of rubber seals and related products. Our monthly production capacity exceeds 20 tons (approximately 40,000 lbs), and we continue to expand rapidly.

Operating under a comprehensive ISO9001-based quality management system, we export to over 100 countries including the USA, Canada, UK, Germany, Finland, and Australia. We're confident in our ability to meet your requirements and look forward to a productive partnership.

High-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion DesignHigh-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion DesignHigh-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion DesignHigh-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion DesignHigh-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion DesignHigh-Pressure 15,000 PSI Hammer Union Seal with Sour Gas Resistance and Anti-Extrusion Design

Replacement Lip Seal Orders for Mixed Figure Pipe Fittings

Keep separate order lines for each Figure 602, 1002, 1502, 2002 or 2202 fitting. Include the old seal reference and required quantity on each line so different profiles and reinforcements are not mixed during maintenance. Ask for the agreed material and component reference to appear on the packing list.

Contact Details
Shanghai Qinuo Industry Co., Ltd.

Contact Person: Gail Chen

Tel: +8618217653695

Send your inquiry directly to us
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